New Innovative Tool Holders By Iscar Direct The Way In Machining Capability
Iscar's Heliturn platform features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The completely new Heliturn is a tangentially clamped insert with a distinctive helical shaped cutting edge, useful for huge depths of cut and greater than standard feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and fortified by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to establish perfect contact of the insert with the tool holders. The upper rake face of this insert is mounted level with the top of the tool holder to facilitate chips to flow across the insert, without being complicated by clamps or the tool holder body. The 4 curved helical cutting edges ensure positive radial rake angles and soft penetration into the material being cut. The lower forces and smaller loads insure better tool life, more stability and the ability to use exceptionally massive depths of cut and bigger feeds. The chipformer, distorts and breaks the chip into rib type curved segments which can quickly be removed from the cutting area. The insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to permit machining to a 90 shoulder. Depths of cut up to .315" and facing depths to .126" at up to .047" IPR are obtainable with Heliturn.
When assimilated to CNMG/M 16... or WNMG/M 13... insert sizes with the similar corner radius, much superior tool life can be foreseen when using the LNMX 1506..-HT insert. Iscar has recently added a smaller size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the medium application range of up to .197" depth of cut. The revolutionary insert features all of the advantages of the larger insert. This magnifies the economical benefit in the medium machining application area. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a considerably better tool life can be predicted. The inserts are available in .031, .047 and .063" tool nose radii. Heliturn inserts are presented in the most advanced carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are offered in 1, 1.25 and 1.5" shank sizes. Boring bars are presented in 1, 1.25 1.5 and 2" bar sizes. Also attainable are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which enhances/increases/expands/heightens/stretches holder life and hinders corrosion. As a result of the location of this insert, machining next to the tailstock is attainable.
The high positive rake angle of these tools allows 10-15% less power usage than conventional tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, big cost savings and profitability in lathe processes is assured.
A Brand new 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is launching the CNMX 1207..-HTW insert family. The completely new insert has a very positive radial, helical cutting edge and a positive rake angle; a combination which substantially reduces the cutting forces. The insert's corner has a wiper arrangement which produces high surface finish even at high feed conditions, which in several occasions can omit a finishing cut. The corner angle is 88 degrees which provides elevated strength. The CNMX inserts were engineered for heavy machining applications. Their unusual design ensures reliable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any standard tool holder that carries standard CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly advocated for heavy machining applications.
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